myonic Designation System for Ball Bearings

myonic uses a standardized designation system to identify all technical characteristics of bearings. The following example illustrates the complete naming structure:

UL 3006 .9f 1000

Example: Special stainless steel, X arrangement duplex, highest precision class

Designation Code Description

Position Code Example Description
Material Prefix U Special stainless steel (440C - 1.4125)
Closure Type L Open / V=Shield / Z=Metal shield / F=Filmoseal
Basic Designation 3006 Bearing dimension code (bore 30mm, 06 series)
Duplex Arrangement .9f .9f=X arrangement / .9d=O arrangement / .9t=Tandem
Tolerance Class 1000 ISO 2 / ABEC 9P (Highest precision)

Contact Angle & Lubrication Codes

Code Contact Angle Frictional Torque Lubrication
Standard 0° (radial) Standard L## (oil) / G## (grease)
.A15 15° Higher Example: L23, G48
.A25 25° High See lubrication page

Complete Suffix Code Reference Table

Category Code Description
Closures L Open (no closure)
V Shield (non-contact)
Z Metal shield
F Filmoseal
Duplex Arrangement .9f X arrangement (face-to-face)
.9d O arrangement (back-to-back)
.9t Tandem arrangement
Tolerance Class 1000 ISO 2 / ABEC 9P (Ultra precision)
10000 / P4P ISO 4 / ABEC 7P (High precision)
100000 / P5P ISO 5 / ABEC 5P (Precision)
P6 ISO 6 / ABEC 3 (Standard)
No suffix ISO 0 / ABEC 1 (General purpose)
Group Classification S4 Inner and outer diameter 1.25 µm grouping
S2 Inner and outer diameter 2.5 µm grouping
SN4 Inner diameter only 1.25 µm grouping
SN2 Inner diameter only 2.5 µm grouping
SB4 Outer diameter only 1.25 µm grouping
SB2 Outer diameter only 2.5 µm grouping
SN4-SB2 Inner diameter 1.25 µm + Outer diameter 2.5 µm
SN2-SB4 Inner diameter 2.5 µm + Outer diameter 1.25 µm
Contact Angle Standard 0° (radial deep groove)
.A15 15° (angular contact)
.A25 25° (high angular contact)

Designation Examples

Example 1: UL 3006 .9f 1000 G48

  • U = Special stainless steel (440C)
  • L = Open (no closure)
  • 3006 = Basic designation (bore 30mm)
  • .9f = X arrangement duplex (face-to-face)
  • 1000 = ISO 2 / ABEC 9P precision
  • G48 = Turmogrease Li 802 EP plus grease

Example 2: Z 625 P6 L23

  • Z = Metal shield closure
  • 625 = Basic designation (bore 5mm)
  • P6 = ISO 6 / ABEC 3 precision
  • L23 = Winsor L 245X oil (standard)

Cleanliness is Crucial for Miniature Ball Bearings

Cleanliness is a critical factor in ensuring proper functioning of miniature ball bearings. Even minute contaminants can severely affect bearing performance and service life. myonic implements strict cleanliness controls throughout the entire production and packaging process.

How myonic Fulfills Strict Cleanliness Requirements

Environment Control

Complete temperature and humidity control as well as air filtration in all production areas

Ultrasonic Cleaning

Ultrasonic cleaning of components between the individual production steps

Special Cleaning Process

Cleaning the components using special processes developed by myonic immediately before assembly

Clean Room Assembly

Assembly of ball bearings in ISO 7 clean rooms under ISO 5 laminar flow boxes

Strict Personnel Rules

Strict adherence to cleanroom processes by all personnel working there

Final Product Cleaning

Cleaning of the fully assembled product using processes specially developed and optimized by myonic for miniature ball bearings

Filtered Lubricants

Use of special filtered lubricants

Hermetically Sealed Packaging

Packaging of the finished ball bearings in clean and hermetically sealed bags or tubes

This enables myonic to supply customers with ball bearings with the highest possible degree of cleanliness. In order to guarantee this condition until the ball bearing is installed, our customers should also exercise this high degree of care.

Customer Installation and Handling Guidelines

To maintain the highest cleanliness of myonic bearings, we recommend observing the following instructions:

Installation Environment Requirements

Item Requirement Importance
Adjacent Component Tolerances All adjacent components must be manufactured to the correct tolerances recommended in this catalog Critical
Surface Quality Components must be free of burrs, loose particles, swarf, rust, dirt, or similar Critical
Cleaning Location Cleaning should be carried out outside the assembly area, ensuring parts are not soiled during transportation High
Dedicated Installation Area Ball bearings should be installed in a specially equipped area that is separated from other rooms High
Environment Conditions Area should meet clean room requirements with dust-free atmosphere and temperature/humidity control High
No Mechanical Processing Mechanical processing steps should not take place in the same room High

Personnel Operating Guidelines

Guideline Detailed Requirement
Dress Code Must wear lint-free gloves and work suits such as coats and overcoats, use hoods made of special lint-free material
Strictly Prohibited Smoking, eating, wearing make-up etc. must be strictly prohibited in the cleanroom
Package Opening Timing Bearings should only be removed from protective packaging immediately before installation
Quantity Control If a package contains more than one bearing, do not remove more than the immediately required number
Handling Tools Ball bearings should be handled with tweezers or other special tools
No Direct Contact High-precision miniature ball bearings must never be touched directly with fingers
Protective Gear Recommend wearing lint and abrasion-free finger cots or gloves

Important Note:

The higher the demands placed on the bearings, the more important it is to strictly adhere to these recommendations. Even finger oils can affect the performance and service life of high-precision bearings.

myonic ISO Certifications

myonic holds the following international certifications, ensuring product quality and environmental management meet the highest standards:

ISO 9001:2015

Quality Management System

Ensures product quality consistency and continuous improvement

ISO 14001:2015

Environmental Management System

Commitment to environmental protection and sustainable development

Certification Body: LRQA (Lloyd's Register Quality Assurance)
Detailed certification documents available from myonic (German, English, Czech versions)

Material for Ball Bearing Races

myonic offers a variety of material options to meet different application environment requirements. The right choice of material is crucial for optimum function in the end application.

Material Comparison Table

Suffix Short Name Availability DIN AISI AMS SAE Corrosion Resistant Smooth Running Hardness
X X105CrMo17 Standard 1.4125 440 C 5618 - Very good Good 61 HRC
XG X65Cr13 On request 1.4037 420D - - Good Good 60 HRC
XA X30CrMoN15-1 On request 1.4108 - 5898 - Excellent Good > 58 HRC
V 100Cr6 On request 1.3505 - 6444 52100 No Very good 62 HRC

Material Properties Description

Material Suffix Properties Recommended Applications
X (Standard) X105CrMo17 - This is the standard material, which is mainly used in areas where corrosion resistance is important. This steel has a high degree of corrosion resistance and due to the heat treatment, this material has a good hardness of 61 HRC. General purpose, corrosion resistant environments
XG X65Cr13 - Introduced to round off the range of corrosion-resistant bearing steels. Due to the low carbon content, the hardness is lower compared to AISI 440C steel, but still sufficient for rolling bearings. The 13% chromium content meets corrosion resistance requirements. Moderate corrosion environments
XA X30CrMoN15-1 - Stainless steel with a large proportion of nitrogen, producing a special microstructure with improved macromechanical properties, particularly hot hardness, elasticity, flexural strength and elongation at break. High corrosion environments, medical equipment, high-speed applications
V 100Cr6 - Most frequently used material for ball bearings of all sizes. Complies with AISI 52100 standard, ensures a good, uniform microstructure with hardness of 62 HRC after heat treatment. High precision, dry environments (no corrosion resistance required)

Material Selection Advice:

Please contact our application engineers, who will make suggestions for the steel grade that is best suited to your application. Our engineers will offer you the right solution for applications with the highest demands on ball bearings. Steel grades from the above list and/or special materials can be used. Other materials are available on request.

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