Accessories Overview
MONORAIL MR offers a comprehensive range of accessories covering rail protection, carriage protection, lubrication systems, and installation tools. The table below shows the available accessories for each size.
Rail Accessories Overview (MR Rails Accessories)
| Accessory Type | MR S 25 | MR S 30 | MR S 35 | MR S 45 | MR S 55 | MR S 65 | MR S 100 |
| Plugs |
| Plastic plugs | MRK 25 | MRK 30 | MRK 35 | MRK 45 | MRK 55 | MRK 65 | MRK 100 |
| Brass plugs | MRS 25 | MRS 30 | MRS 35 | MRS 45 | MRS 55 | MRS 65 | MRS 100 |
| Steel plugs | MRZ 25 | MRZ 30 | MRZ 35 | MRZ 45 | MRZ 55 | MRZ 65 | MRZ 100 |
| Cover strips |
| Cover strip (spare part) | MAC 25 | — | MAC 35 | MAC 45 | MAC 55 | MAC 65 | — |
| Securing band | BSC 25-MAC | — | BSC 35-MAC | BSC 45-MAC | BSC 55-MAC | BSC 65-MAC | — |
| End piece | EST 25-MAC | — | EST 35-MAC | EST 45-MAC | EST 55-MAC | EST 65-MAC | — |
| Assembly tools |
| Installation tool for steel plugs | MWH 25 | MWH 30 | MWH 35 | MWH 45 | MWH 55 | MWH 65 | MWH 100 |
| Hydraulic cylinder for MWH | MZH | MZH | MZH | MZH | MZH | MZH | MZH |
| Installation tool for cover strip | MWC 25 | — | MWC 35 | MWC 45 | MWC 55 | MWC 65 | — |
Carriage Accessories Overview (MR Carriages Accessories)
| Accessory Type | MR W 25 | MR W 30 | MR W 35 | MR W 45 | MR W 55 | MR W 65 | MR W 100 |
| Additional wipers |
| Viton additional wiper | ZCV 25 | ZCV 30 | ZCV 35 | ZCV 45 | ZCV 55 | ZCV 65 | ZCV 100 |
| Metal wiper | ASM 25 | ASM 30 | ASM 35 | ASM 45 | ASM 55 | ASM 65 | ASM 100 |
| Bellows |
| Bellows | FBM 25 | — | FBM 35 | FBM 45 | FBM 55 | FBM 65 | — |
| Other accessories |
| Assembly rails | MRM 25 | MRM 30 | MRM 35 | MRM 45 | MRM 55 | MRM 65 | MRM 100 |
| Lubrication plate | SPL 25-MR | — | SPL 35-MR | SPL 45-MR | SPL 55-MR | SPL 65-MR | — |
| Cross wiper (spare part) | QAS 25-STR | QAS 30-STR | QAS 35-STR | QAS 45-STR | QAS 55-STR | QAS 65-STR | QAS 100-STR |
Rail Accessories Details
Plugs
Used to seal rail fixing holes and prevent contaminants from entering.
| Order Code | Name | Available Sizes | Description |
| MRK xx | Plastic plugs | 25-100 | Low-cost sealing solution, can be installed by hand. Suitable for protected shafts or low contamination environments. 25 pcs/pack |
| MRS xx | Brass plugs | 25-100 | Suitable for high contamination or external temperature variation environments. MWH installation tool recommended |
| MRZ xx | Steel plugs | 25-100 | Two-piece design, flush with rail surface. MWH installation tool required |
Cover Strip
Made of stainless spring steel, suitable for harsh application environments with high contamination or temperature variations.
| Order Code | Name | Description |
| MAC xx-yy | Cover strip | xx = size, yy = rail length (mm). Can be removed and reinstalled multiple times, up to 30m long |
| EST xx-MAC | Cover strip end piece | Plastic end piece to prevent cover strip from lifting at ends |
| BSC xx-MAC | Cover strip securing band | For high vibration, vertical installation, or rails shorter than 600mm |
Installation Tools
| Order Code | Name | Description |
| MWC xx | Cover strip installation tool | Simplifies cover strip installation, ensures gap-free fixing |
| MWH xx | Plug installation tool | Hydraulic tool for installing MRZ/MRS plugs |
| MZH | Hydraulic cylinder | Single-acting block cylinder, provides pressing force for plug installation |
Carriage Accessories
Additional Wipers
| Order Code | Name | Description |
| ZCV xx | Viton additional wiper | Fluoroelastomer material, suitable for corrosive coolant environments. Can be retrofitted without removing carriage |
| ASM xx | Metal wiper | Stainless steel material, removes large loose debris from rail |
Bellows
| Order Code | Name | Description |
| FBM xx-yy | Bellows | xx = size, yy = number of folds. Double-sided plastic coated synthetic fiber material, covers entire rail length |
| ZPL xx | Bellows adapter plate | Connects bellows to carriage. Included with bellows |
| EPL xx | Bellows end plate | Connects bellows to rail ends. Included with bellows |
Other Carriage Accessories
| Order Code | Name | Description |
| MRM xx | Assembly rails | Used for carriage removal/reinstallation, protects rollers from contamination |
| SPL xx-MR | Lubrication plate | Built-in oil reservoir, lubrication interval up to 5,000km or 12 months |
| QAS xx-STR | Cross wiper (spare part) | Double-lip cross wiper, requires periodic inspection and replacement |
Lubrication Accessories
Grease Nipples
| Order Code | Name | Description |
| SN 6 | Hydraulic grease nipple (straight) | M6 thread, standard straight nipple |
| SN 6-45 | Hydraulic grease nipple (45°) | M6 thread, 45° angled |
| SN 6-90 | Hydraulic grease nipple (90°) | M6 thread, 90° right angle |
| SN 6-T | Flat head grease nipple M6 | M6 thread, flat head design |
| SFP-T3 | Grease gun | For SN 3-T and SN 6-T flat head grease nipples |
Lubrication Adapters and Hose Fittings
| Order Code | Name | Description |
| SA 6-RD-M8x1 | Lubrication adapter M8 round head | M8x1 thread connection |
| SA 6-6KT-M8x1 | Lubrication adapter M8 hex head | M8x1 thread connection (Size 35 and above) |
| SA 6-D4-RD | Tube fitting M6 | M6 thread, 4mm tube connection |
| SV 6-D4-SW9 | Swivel hose fitting 4mm | 4mm hose connection, SW9 hex |
| SV 6-M6 | Swivel thread fitting M6 | M6 thread connection, aluminum seal |
| SV 6-M8 | Swivel thread fitting M8 | M8 thread connection |
Ordering Notes
Accessory Ordering Format
- Plugs:
Quantity x Code Size, e.g., 6 x MRK 65 (150 pcs) - Cover strip:
1 x MAC Size-Length, e.g., 1 x MAC 65-4320 - Bellows:
1 x FBM Size-Folds, e.g., 1 x FBM 65-137 - Other accessories:
Quantity x Code Size, e.g., 2 x ZCV 35
Important Notes
- When ordering rails with cover strip type (C/CD), the cover strip is included in the delivery
- When ordering rail sets with bellows, rail end fixing holes are pre-machined
- Retrofitting lubrication plates is only suitable for surface-hardened rails, requires drilling at rail ends
- MRZ steel plugs are flush with rail surface after installation, require MWH hydraulic tool for installation
