MONORAIL Ordering Instructions

Order Code and Examples

Order Code Structure

Rails, carriages, and accessories are always identified by separate order codes. This also applies to different versions of rails and carriages.

Order codes for individual rails, carriages, and accessories are described in Chapter 3 and later of this catalog. All version codes are arranged by position to reduce error rates in the ordering process.

System Ordering Method

Please use the following ordering structure for system supply:

MONORAIL System Order Code

Component Description
/ n x S S = Complete rail order code
/ n x W W = Complete carriage order code
/ n x W (optional) (Optional) Additional carriages
/ n x S (optional) (Optional) Additional rails
/ n x W (optional) (Optional) Additional carriages
/ n x Z Z = Complete accessory order code

Symbol Description

  • "/" = Indicates items belonging to the same group in the order
  • n = Quantity, indicates the number of identical product types

Rails and carriages are allocated in the order of items in the order, i.e., the first rail is at the top, followed by carriages for that rail arranged from left to right, then the second rail and its carriages, and so on. See Example 2.

This means - if the rail types and carriage types in the order are different - carriages are always immediately below the relevant rail and arranged in order from left to right.

Order Examples

Example 1: Order Without Layout Sketch - Identical Components

Example 1: Single Axis MONORAIL System

2 identical rails, each with 2 identical carriages. Accessories (additional wipers) can be clearly allocated according to quantity. Rail hole covers are always supplied uninstalled.

Component Order Code
Rails / 2 x MR S 35-N-G1-KC-R1-918-19-19-CN
Carriages / 4 x MR W 35-B-G1-V3-R1-CN-S10-LN
Hole Covers / 2 x MRK 35 (50 pieces)
Wipers / 8 x ZCV 35
Grease Nipples / 4 x SN 6-45

Example 2: Order Without Layout Sketch - Different Components

Example 2: Linear Guideway System Assembly

2 different rails and 2 different carriage types. Lubrication accessories allocation, rail and carriage sequence are based on the order of items in the order.

Component Order Code
Rail 1 (S1) / 1 x AMSA 3B S 35-N-G1-KC-R22-918-19-19-CN-TR50
Carriage (W1.1) / 1 x AMSA 3B W 35-B-P1-G1-V3-R1-CN-S10-LN-TSU
Carriage (W1.2) / 1 x MR W 35-B-G1-V3-R1-CN-S10-LN
Rail 2 (S2) / 1 x MR S 35-N-G1-KC-R1-918-19-19-CN
Carriages (W2.1 + W2.2) / 2 x MR W 35-B-G1-V3-R1-CN-S10-LN
Hole Covers / 2 x MRK 35 (50 Stuck)
Grease Nipples / 4 x SN 6-45

Example 3: Order Based on Customer Layout Sketch - Different Components

Example 3: Linear Guide Layout Sketch

2 different rails, each in 2 segments. 5 different carriages. Rails, carriages, and accessories cannot be clearly allocated without a layout sketch.

Component Order Code
Rail 1 / 1 x MR S 35-ND-G1-KC-R1-2478-19-19-CN
(Segment lengths L3 = 999mm/1479mm)
Carriage / 1 x MR W 35-B-G1-V3-R2-CN-S13-LN
Carriage / 1 x MR W 35-B-G1-V3-R2-CN-S23-LN
Rail 2 / 1 x MR S 35-ND-G1-KC-R2-2478-19-19-CN
(Segment lengths L3 = 999mm/1479mm)
Carriage / 1 x MR W 35-B-G1-V3-R1-CN-S12-LN
Carriage / 1 x MR W 35-A-G1-V3-R1-CN-S12-LN
Carriage / 1 x MR W 35-B-G1-V3-R1-CN-S22-LN
Hole Covers / 5 x MRK 35 (125 Stuck)
Wipers / 4 x ZCV 35
Grease Nipples / 5 x SN 6

Example: AMSABS 3L System Order

AMSABS 3L Order Example

One AMSABS 3L rail line, rail and carriage allocation and sequence are based on the order of items in the order.

System Components

Component Order Code
Rails / 2x AMSA 3L S 35 -N -G1 -KC -R22 -3000 -CN -TR40
Rail (Reference) / 1x AMSABS 3L 35 -N -G1 -KC -R22 -3000 -CN -P0
Carriage / 1x AMSABS 3L W 35 -A -P1 -G1 -V3 -R2 -CN -S49 -LN -TMH -TS3

Important Notes

  • The system requires one AMSABS 3L S-P0 rail for reference. This rail can be placed anywhere on the rail line as long as the measuring carriage AMSABS L W can reach it.
  • All rails have the same system length.
  • All rails are prepared with butt joints on both sides.

Configuration Table Example

AMSABS 3L
35-M3
AMSABS 3L
35-M2
AMSABS 3L
35-M1
AMSABS 3L
35-P0
AMSABS 3L
35-P1
AMSABS 3L
35-P2
AMSABS 3L
35-P3
AMSA 3L 35 AMSA 3L 35 AMSA 3L 35 - AMSA 3L 35 AMSA 3L 35 AMSA 3L 35

Important Notes

Order Information Requirements

In addition to order codes, additional information is required to smoothly process orders for special versions of MONORAIL systems. For this purpose, the order must include a layout sketch indicating the following information:

  • Segment lengths and segment sequence for multi-segment rails
  • Carriage types and positions when there are different carriage types on the same rail
  • Positions of additional wipers, lubrication plates, and lubrication accessories
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