- High-strength composite board frame with polymer surface, for prototype testing
- Service life: 2-3 pieces
Casting Technology Overview
- Molds
- Embedding Technology
- Bonding Technology
- Millable Layer Technology
- Precision Replica Casting
- Steel Structure Filling
Molds
Simple Molds: Wooden Molds
Standard Molds: Steel Molds
- For high-volume production
- Design service life: ~1000 pieces
Composite Molds
Wood Frame with Aluminum Interior
- Wooden structural frame with aluminum interior surface
- Design service life: 20-30 pieces
Steel Frame with Aluminum Core
- Steel mold frame with aluminum components
- Aluminum parts replaced based on wear conditions
- Design service life: ~200 pieces
Steel Frame with Nylon Components
- Steel frame with nylon (special plastic) components
- Plastic parts replaced based on wear conditions
- Design service life: ~20 pieces
Embedding Technology
- High integration capability
- Precise positioning
- Reliable anchoring
Embeddable Components
- Air and oil passages
- Water pipes and cables
- Threaded insert holes
- Guide rail steel strips
- Various pipe fittings
Millable Material
- Standard milling process
- Lower cost
- No special casting tooling required
Process Overview
- Special material formulation
- Pre-cast in mold
- Similar to nylon milling
Precision Replica Casting
Flatness 0.01mm Parallelism 0.01mm
- Very high precision
- Lower material cost
- Lower quality cost (repairable)
- High surface hardness and wear resistance
Process Overview
- Special precision tooling positioning
- Mineral material extrusion injection
Steel Structure Filling
- Improved structural rigidity
- Enhanced vibration damping
- Short production cycle
- Integration of various embedded parts
- No additional mold costs
- Suitable for prototypes or extra-large machine bodies
